Tornado PLUS Cable Blowing Machine
Designed to be safe, fast and effective, the Tornado Cable Blowing Machine installs fiber optic cable into pre-installed innerduct or direct buried innerduct. Expanded capacity now allows for large (1.34″/34mm), high density or high fiber count (1728/3456) cables. A conversion kit allows the Tornado to place either 12.7, 12/10mm or 10/8mm micro ducts into innerduct as well.
Comprised of an aluminum air box and cable pusher, the Tornado uses compressed air to install the cable with or without a missile. In operation, the hydraulically powered, belt drive system controls the fiber optic cable as it is propelled by compressed air through the innerduct. An electronic monitoring system provides read-outs of speed and distance, helps protect cable against damage, and includes an emergency stop button.
The air box and cable pusher are mounted on a lightweight, tubular-steel frame that can be tilted at a 30-degree angle to the manhole, which significantly minimizes any bending of the innerduct and cable. The frame has retractable handles to permit ease of maneuverability, and adjustable rear legs that provide added stability on uneven terrain. This unit comes complete with a gasoline engine powered hydraulic power pack.
- Includes three sets of duct clamps for duct sizes of choice, three sets of duct seals for duct sizes of your choice, three sets of cable collets and guides for cable sizes of your choice, three set of cable seals, three cable seal plugs, Tornado tool kit
89099 TORNADO PLUS with power pack 445 lbs. (201 kgs)
89054 TORNADO PLUS without power pack
Operating Capacities
Pushing Force: 0-220 lbs. (0-100kg)
Pushing Speed: 0-300 ft/min (0-90m/min)
Cable Size: .24-1.34" (6-34mm) O.D.
Sub – Duct Size: 1/2-2" SDR (12-63mm) O.D.
Pneumatic System
Air Hose Bore (min): 1 1/4" (32mm)
Operating Pressure: 175 psi (12 bar)
Flow: The air supply should be filtered, cooled and dry
For Ducts with an Inner Diameter of: (Minimum Flow Acceptable @175 psi (12 bar))
0 up to 1" (0 up to 25mm) : 150 CFM (4m³/min)
1 up to 1 1/8" (26 up to 30mm) : 185 CFM (5m³/min)
1 1/8 up to 1 3/8" (31 up to 35mm) : 250 CFM (7m³/min)
1 3/8 up to 1 5/8" (36 up to 40mm) : 375 CFM (10m³/min)
1 5/8 up to 1 3/4" (41 up to 44mm) : 450 CFM (12m³/min)
1 3/4 up to 2" (44 up to 51mm): 700 CFM 19m³/min
Hydraulic Drive
Operating Pressure: 1670 psi (115 bar) max
Flow: 4 gpm (15 liters/min) recommended
Pressure Switch Setting: 1450 psi (100 bar) .47-1.34 inch (12-34mm) OD cable
870 psi (60 bar) .24-.47 inch (6-12mm) OD cables
Relief Valve Setting: 1600 psi (110 bar) .47-1.34 inch (12-34mm) OD cable
1015 psi (70 bar) .24-.47 inch (6-12mm) OD cables
Initial starting pressure: 290 - 580 psi (20-40 bar) (if greater, the set-up needs checking)
Recommended Compressor: This reliable and efficient rotary screw compressor (see photo left), powered by a diesel engine, provides a maximum working pressure of 175 psi. The air output is filtered and conditioned to optimize the performance of our Tornado Fiber Blower. The maximum free air delivery is 370 cubic feet/minute. The unit is mounted on a two-wheeled trailer with brakes and an adjustable towbar. Compressor Aftercooler is also available.
| Suggested Air Compressor Specifications | ||
| Duct-ID | CFM | PSI |
| 0 - 1 in. (0 - 25.4 mm) | 150 (4 m3/min.) | 175 (12 bar) |
| 1.02 - 1.18 in. (25.9 - 29.9 mm) | 185 (5 m3/min.) | 175 (12 bar) |
| 1.22 - 1.38 in. (30.9 - 35 mm) | 250 (7 m3/min.) | 175 (12 bar) |
| 1.48 - 1.57 in. (37.5 - 39.8 mm) | 375 (10 m3/min.) | 175 (12 bar) |
| 1.61 - 1.73 in. (40.8 - 43.9 mm) | 450 (13 m3/min.) | 175 (12 bar) |
| 1.75 - 1.96 in. (44 - 50 mm) | 700 (20 m3/min) | 175 (12 bar) |
WHAT'S INCLUDED WITH YOUR TORNADO PLUS
Tornado Cable Blowing Machine
Hydraulic Power Pack
3 sets of duct clamps for the most popular duct sizes
3 sets of duct seals for the most popular duct sizes
3 sets of Cable Collets and Guides of the most popular cable sizes
6 set of Cable Seals
6 cable seal plugs
MODbox™ Mobile Workstation Storage case
Toolkit
Manual
WE'RE PROTECTING YOUR INVESTMENT
Now included with your Plus and Max Tornado blowing machines is the Klein Tools® MODbox™ Mobile Workstation. The rolling case is able to safely carry all your supplied accessories and more.
The cases are made with impact resistant polymers, IP65 rated for protection against debris and rain, and can withstand a 250-Pound (113.4 kg) carrying capacity.
They are stackable and lock in place. Built-in side rails accommodate a variety of attachments.
You can also purchase these boxes separately to complement your existing Tornado.
P/N 70031 MAX MODBox™ Kit
P/N 70029 Plus MODBox™ Kit
P/N 70026 Medium Storage Box only without accessories
P/N 70027 Large Storage Box only without accessories